/ Equipment service
Filtration equipment
We restore throughput and upgrade existing units without unjustified replacement of the whole system.
- 016 unit types
- 02Site visits: KZ & CIS
- 0312-mo warranty
/ Equipment
Types of units we work with
Chamber filter presses
Diagnostics of the mechanical and hydraulic parts, filter plates, clamping system, manifolds, automation and auxiliary systems.
Membrane filter presses
Repair and upgrade with diagnostics of membrane plates, squeeze system, piping, hydraulics and controls.
Belt filter presses
Service of drives, shafts, rollers, bearing units, tensioning and filter belt washing systems.
Vacuum filters
Diagnostics of the vacuum system, drives, distribution units, filter elements and cake discharge system.
Disc and drum filters
Repair of the mechanical part, drives, shafts, sectors, distribution heads and auxiliary equipment.
Auxiliary systems
Pumping equipment, hydraulic power units, control cabinets, instrumentation, piping and washing systems.
/ Technical audit
We find the cause of the problem before repair starts
A technical audit determines the actual condition of the equipment and shows what is really needed: adjustment, replacement of individual units, overhaul or upgrade.
What we check
Mechanical part
- frame condition
- guides
- moving parts
- shafts
- rollers
- bearing units
- fasteners
- deformations
- wear of mating surfaces
Filter pack
- plate condition
- plate geometry
- sealing surfaces
- membranes
- filter cloth
- feed channels
- filtrate discharge channels
Hydraulics
- hydraulic cylinders
- pump station
- clamping pressure
- valves
- directional valves
- piping
- leaks
Process parameters
- filtration pressure
- cycle time
- throughput
- cake moisture
- filtrate quality
- slurry flow rate
- filling time
- discharge time
Electrics and automation
- electric motors
- sensors
- limit switches
- PLC
- HMI
- control cabinet
- algorithms
- emergency protections
/ Audit result
After the inspection the customer receives
- 01
List of identified defects
- 02
Technical condition assessment
- 03
List of units requiring repair or replacement
- 04
Upgrade recommendations
- 05
Preliminary spare parts list
- 06
Proposed scope of work
- 07
Technical proposal
/ Repair
Partial repair and overhaul
Partial repair
When the equipment's main service life is intact and full reconstruction is not economically necessary.
- bearing replacement
- seat restoration
- shaft repair
- seal replacement
- hydraulics restoration
- piping repair
- valve replacement
- drive repair
- guide restoration
- plate shifting system repair
- filter cloth replacement
- electrical system restoration
Overhaul
An overhaul involves in-depth fault detection with restoration or replacement of worn main units.
- 01
Disassembly and fault detection
Determining the actual condition of parts and units.
- 02
Restoration
Machining, repair or manufacture of parts.
- 03
Replacement
Installation of new components where restoration is technically or economically unjustified.
- 04
Assembly and adjustment
Restoring geometry, adjusting mechanisms and drives.
- 05
Testing
Testing of equipment systems.
- 06
Commissioning
Installation supervision and commissioning, depending on the scope of work.
Filter press plate repair
Restoration of chamber and membrane filter plates where repair is technically possible. Repairability is determined after fault detection, taking into account the material, type of damage and plate condition.
We diagnose
- mechanical damage
- surface condition
- tightness
- seal condition
- membrane condition
- slurry feed channels
- filtrate discharge channels
- seating surfaces
- deformation
Possible work
- Restoring damaged areas
- Channel repair
- Restoring seating surfaces
- Replacing individual elements
- Membrane replacement
- Seal replacement
- Post-repair inspection
Repairability is determined after fault detection, taking into account the material, type of damage and plate condition.
/ Upgrade
Improving the efficiency of existing equipment
If the unit's mechanical base still has service life left, an upgrade may be more rational than full equipment replacement.
Filter pack
Changing the configuration of plates, filter elements and consumables within the equipment's capabilities.
Hydraulic system
Upgrading the pump station, valves, hydraulic cylinders and pressure control system.
Feed system
Upgrading pumps, piping, valves and the filling algorithm.
Cake discharge
Mechanisation or automation of discharge operations.
Washing system
Automatic washing of cloth and equipment elements.
Safety
Guards, interlocks, sensors and emergency circuits.
Automation
New PLC, HMI, sensors, frequency converters and integration with the plant DCS.
Important: the potential throughput increase is determined after analysing the existing filtration cycle, slurry characteristics and equipment condition; specific percentages are given only after a project calculation.
/ Automation
Filtration cycle automation
A control system upgrade automates the sequence of process operations and centralises equipment control.
Filtration cycle
- Filter press closing
- Clamping pressure control
- Filling
- Filtration
- Membrane squeeze
- Blowing
- Opening
- Discharge
- Washing
- New cycle
Automation equipment
- PLC
- HMI
- VFD
- pressure sensors
- position sensors
- flow meters
- level sensors
- valves
- actuators
- control cabinet
Integration with the plant DCS
- Modbus RTU
- Modbus TCP
- PROFINET
- Profibus
- Ethernet/IP
What the operator sees on the HMI
FILTER PRESS — RUNNING
NORMAL- Cycle
- Filtration
- Feed Pressure
- 12.4 bar
- Hydraulic Pressure
- 286 bar
- Cycle Time
- 00:24:18
- Feed Flow
- 64 m³/h
- Filtrate Flow
- 41 m³/h
- Plate Position
- Closed
- Status
- NORMAL
/ Installation supervision
Installation supervision
Technical supervision of equipment installation by specialists, checking correct assembly, installation and connection of main units.
- site readiness check
- installation control
- equipment position control
- connection check
- drive installation control
- piping connection control
- recommendations to the installation contractor
- preparing equipment for commissioning
/ START-UP
Commissioning
- 01
Installation check
- 02
Electrics and instrumentation check
- 03
Drive check
- 04
Idle run
- 05
Algorithm tuning
- 06
Start-up under load
- 07
Parameter adjustment
- 08
Handover of equipment to the customer
If provided for in the contract, training of the customer's staff.
/ Spare parts
Spare parts and consumables
- Filter plates
- Membrane plates
- Filter cloths
- Membranes
- Seals
- Hydraulic units
- Pumps
- Valves and fittings
- Bearing units
- Drive elements
- Sensors
- Control cabinet components
/ What to choose
Repair, upgrade or replacement?
Repair
When the equipment's original performance needs to be restored.
Goal: return the equipment to working order
Upgrade
When existing equipment is working or repairable, but its throughput, automation or operating characteristics need to change.
Goal: improve the existing system
Replacement
When remaining service life, structural condition or restoration cost make further repair economically unjustified.
Goal: replace the equipment with a new solution
/ How we work
How we handle a request
- 01
Request
We receive the problem description and documentation.
- 02
Analysis
We study the equipment and input data.
- 03
Audit
If needed, we inspect the equipment.
- 04
Solution
We define the scope of repair or upgrade.
- 05
Work
We carry out the agreed set of work.
- 06
START-UP
We test and adjust the equipment.
- 07
Operation
We hand over recommendations and the required documentation.
We work with equipment from other manufacturers
We carry out technical audits, repairs and selection of compatible components for equipment from various manufacturers after identifying the model and technical parameters.
Completed projects
Examples of completed inspection, repair and upgrade work are in the Projects section.
View projects/ Not sure where to start?
Send the equipment data and we will define the scope of work
The equipment passport, problem description, photos and technical parameters help engineers prepare a preliminary technical assessment.